Fluoroelastomer Compound Mixing

Fluoroelastomer Compound Mixing

 

Industries Served:

Oil & Gas

Truck & Rail

 Aerospace

Automotive

Mining

Food & Beverage

Agriculture                                                                                                                                    

Semiconductor

Chemical

Pharmaceutical

     

                                                                                        

Base Polymer Suppliers:

Dupont Performance Elastomers
Dyneon LLC
Solvay Solexis, Inc.
Asahi Glass Co., LTD.

Custom Fluoroelastomer Mixing:

Polymers: co-polymers, ter-polymers, peroxide curable polymers & specialty polymers.

Cure Systems: Bisphenol, Diamine & Peroxide.

Durometer Range: 50 to 95 Shore A.

Stock Compounds: Available for molding, extruding & calendering applications (for quick turn around with only a 10 pound minimum).

Click here for:   Stocked FKM compound list:

Specialty Compounds:  Designed to offer Base resistance, Extreme Chemical Resistance, Steam Resistance, Explosive Decompression Resistance as well as Low Temperature, Conductive and Nonconductive properties.

We also offer certifiable compounds that meet AMS 3216, USP class IV and foodgrade

Our color options:  include Black, Brown, White, Green, Blue, Yellow, Purple and Red.

Mixing Equipment:

1. Computer controlled weigh-up system that verifies ingredients and weights, prints labels and stores all data for traceability.

2. TMP 35 liter tilt out style mixer is computer controlled using Tangential 2-wing style rotors designed for high shear mixing.

3. Open Mills 12″, 36″, and 60 ” maintained monthly by operator and rebuilt as required. We utilize open mills for smaller volumes, specialty compounds, and development purposes.

Batch Sizes:

We have the capability to mix 2 pound lab samples to 200 pound lots of fluoroelastomer compound. Each batch is mixed using the best practices and then tested to ensure uniformity and quality acceptance.

Compound Forms:

We have the capability to provide compound in Strip, Slab, Granulate and Calender form. Utilizing our extruder expertise, we can also pre-form fluoroelastomer compound to meet your your requirements.

QA Lab:

In our temperature controlled QA Laboratory, we have the following testing capabilities:
1. Rheometer (MDR & ODR)
2. Durometer
3. Specific gravity
4. Mooney viscosity
5. Tensile/ Elongation
6. Compression Set

** For additional testing, we have relationships with several outside testing facilities. **

*** All test data is networked and managed using Statistical Process Control (SPC). ***

Compounding Philosophy:

In the severe services which demand the superior performance of fluoroelastomers, only consistent high quality compounds will suffice. To achieve this, Eagle Elastomer uses only the finest of ingredients. NO regrind, reprocessed, off-spec, or wide-spec materials are employed. Combined with the attention to detail in the subsequent manufacturing practices, the same superior quality is obtained, time after time.

We encourage you and your team to visit our facility to view our capabilities.

Thank you for your interest in Eagle Elastomer, Inc.

If you have any further questions, please call 330-923-7070 or E-mail us @

  eagle1@eagleelastomer.com